产品用途及特点 APM-2000全自动无菌包装机是安徽省科苑集团股份有限公司跟踪国际先进水平，溶集成性与创新性于一体的高新技术产品，主要用于经UHT处理的液体奶、各种不含气饮料、果汁的包装。 APM-2000全自动无菌包装机具有以下特点： ●机电一体化：本机采用了先进的工业控制技术，所有工序均由PLC系统集中控制，可连续完成进纸、打码、灭菌、灌装、成形等一系列程序。 ●运行可靠：本机采用了多种控制系统，如自动定时计量润滑系统，随动纠偏与张力控制系统、多点传感报警控制系统，以保证整机运行的可靠性。 ●双重灭菌技术保障：对包装材料采用双氧水浴槽处理与高强度紫外线照射双重杀菌技术，液面下封口与高效热空气洁净技术，确保产品在包装过程中处于无菌状态，延长内容物的保鲜期。 ●采用人机界面监控系统，保证了工作可靠性。 ●电磁感应封合技术：应用自主开发的电磁感应装置，保证封合外表面无损伤，成品率高、效率高、无污染。 ●气动执行机构：响应速度快、可靠性高、维护简便。 ●为确保设计目标与可靠性目标的统一，本机关键元器件均采用国际名牌公司的产品。 主要技术参数 标准容量 200+2.5毫升／盒 砖形盒规格 63mm×41mm×83mm 包装材料 纸板／聚乙烯／铝箔复合材料 灌装速度 1800~2000盒／h 操作人员 2－3人 最大外形尺寸 3650mm×2300mm×4350mm 总重量 2500公斤 总功率 12KW（不包括空气压缩机和冷却水泵） 压缩空气： 消耗量 1M3／min 工作压力 0.6~0.7MPa 冷却水： 采用循环清洁软水 过氧化氢(H2O2)： 消耗量 0.2L／班 品质 35%浓度的过氧化氢 整机噪声 ≤83dB(A) 产品破损率 ＜5％ 灭菌效果　　符合商业无菌标准 附注： ●重量、测量数据和操作效能的资料不受约束，只有合同规定的规格才适用。 ●各种数据参数经过计算，如有必要更改时，将不另行通知。 ●CIP清洗系统及安装材料不包括在交货项目内，如需要清洗设备，我方可供应CIP系统 附英文资料 Product Application and Characteristics Type APM-2000 full-automatic aseptic packaging machine is a new high-tech product by Anhui Province Koyo Group Co., Ltd., which keeps up with the international advanced level and blends integration and innovation. It is mainly used to package UHT-processed liquid milk, various non-carbonated drinks and fruit juices. Type APM-2000 full-automatic aseptic packaging machine possesses following characteristics: ?Integration of mechanical and electrical engineering: this machine employs advanced industrial control technology. All processes are centrally controlled by PLC system. It can coufinuously complete cardboard admission, printing, sterilization, filling, forming and other procedures. ?Reliable operation: this machine employs multiple control systems such as automatic timing and metering lubrication system, follow-up rectification and tension control system, multi-point sensing and alarming control system, so as to ensure the reliability of the whole machine operation. ?Dual sterilization technology guarantee: Packaging materials are subject to dual sterilization of hydrogen peroxide（H2O2）bath processing and high-intensity ultraviolet ray radiation, liquid level lower sealing and high efficiency hot air cleaning technique to guarantee that products remain in a sterile state during packaging process and prolong the preservation period（shelf life）. ?Man-machine interface monitoring system is adopted to ensure work reliability. ?Electromagnetic induction sealing technique: self-developed electromagnetic induction device is employed to ensure no damage on sealing external surface, high rate of finished products, high efficiency and no pollution. ?Pneumatic actuator: rapid response, high reliability and easy maintenance. ?In order to ensure the unity of design goal and reliability goal, the famous brand products of international companies are employed for all the key elements and parts. Main Technical Parameters Standard capacity 200+2.5 ml/box Measurements of rectangular box 63mm×41mm×83mm Packaging material Cardboard/polyethylene/aluminiumfoil compound material Filling speed 1800－2000 boxes/hour Number of operators 2－3 Maximum outline 3650mm×2300mm×4350mm Total weight 2500kg Total power 12kW（not including air compressor and cooling water pump） Compressed air: Consumption 1M3/min Working pressure 0.6－0.7 MPa Cooling water: Circulating clean soft water Hydrogen peroxide（H2O2）: Consumption 0.2L/shift Quality Hydrogen peroxide of 35% concentration Noise of machine ≤83dB（A） Product breakage rate ＜5% Sterilization effect In conformity with commercial aseptic standards Remarks: ?The information of weight, measurement data and operation efficiency are not bound legally. Only specifications stipulated in contract are applicable. ?All data and parameters have been calculated, it is subject to change without further notice. ?CIP cleaning system and installation materials are not included in delivery items. We may supply CIP cleaning system if it is demanded.