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阀、插装阀、比例阀等
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武穴黎翔机电设备有限公司REXROTH力士乐销售部
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广泛应用于钢铁、冶金、铝行业、石油化工、航天、船舶制造、煤炭、水泥、电力、汽车、工程机械、食品、药业、林业、纺织、皮革、造纸等行业领域
力士乐伺服阀的工作原理：Rexroth伺服阀由永磁力矩马达、喷嘴、档板、阀芯、阀套和控制腔组成(见图)。当输入线圈通入电流 伺服阀时，档板向右移动，使右边喷嘴的节流作用加强，流量减少，右侧背压上升；同时使左边喷嘴节流作用减小，流量增加，左侧背压下降。阀芯两端的作用力失去平衡, 阀芯遂向左移动。高压油从S流向C2，送到负载。负载回油通过 C1流过回油口，进入油箱。阀芯的位移量与力矩马达的输入电流成正比，作用在阀芯上的液压力与弹簧力相平衡，因此在平衡状态下力矩马达的差动电流与阀芯的位移成正比。如果输入的电流反向，则流量也反向。表中是伺服阀的分类。力士乐伺服阀主要用在电气液压伺服系统中作为执行元件（见液压伺服系统）。在伺服系统中，液压执行机构同电气及气动执行机构相比，具有快速性好、单位重量输出功率大、传动平稳、抗干扰能力强等特点。另一方面，在伺服系统中传递信号和校正特性时多用电气元件。因此，现代高性能的伺服系统也都采用电液方式，力士乐伺服阀就是这种系统的必需元件。力士乐伺服阀结构比较复杂，造价高，对油的质量和清洁度要求高。新型的伺服阀正试图克服这些缺点，例如利用电致伸缩元件的伺服阀，使结构大为简化。另一个方向是研制特殊的工作油（如电气粘性油）。这种工作油能在电磁的作用下改变粘性系数。利用这一性质就可通过电信号直接控制油流。
力士乐伺服电磁阀4WRPH系列
直控式，带电气位置反馈，带内置放大器
通径：6 和 10
2X系列
最高工作压力350 bar
6通径最大流量40 L/min
10通径最大流量1000L/min
4WRPEH10
2X系列
最大工作压力315bar
最大流量100L/min(△p =70bar)
特点
－10通径直动式比例伺服方向控制阀，采用带有伺服阀性能的阀芯阀套结构
－具有安全位置的4位4通结构，电磁铁单边驱动，断电时处于安全位置
－带有电气位移反馈的高频响比例电磁铁
－集成数字式控制器，CPU采用32位高速处理器，最优化的PID位置控制算法
－差分指令信号输入，A1型为0…±10V，F1型为4…20mA
－适用于控制精度要求高的电液伺服控制系统
－底板安裝，安裝面按DIN24 340 A型，ISO 4401和CETOP-RP 121 H
－电气连接为6P+PE
比例阀伺服阀的主阀一般来说和换向阀一样是滑阀结构，只不过阀芯的换向不是靠电磁铁来推动，而是靠前置级阀输出的液压力来推动，这一点和电液换向阀比较相似，只不过电液换向阀的前置级阀是电磁换向阀，而伺服阀的前置级阀是动态特性比较好的喷嘴挡板阀或射流管阀。也就是说，伺服阀的主阀是靠前置级阀的输出压力来控制的，而前置级阀的压力则来自于伺服阀的入口p，假如p口的压力不足，前置级阀就不能输出足够的压力来推动主阀芯动作。而我们知道，当负载为零的时候，如果四通滑阀完全打开，p口压力=t口压力+阀口压力损失（忽略油路上的其它压力损失），如果阀口压力损失很小，t口压力又为零，那么p口的压力就不足以供给前置级阀来推动主阀芯，整个伺服阀就失效了。所以伺服阀的阀口做得偏小，即使在阀口全开的情况下，也要有一定的压力损失，来维持前置级阀的正常工作。伺服阀其实缺点极多：能耗浪费大、容易出故障、抗污染能力差、价格昂贵等等等等，好处只有一个：动态性能是所有液压阀中最高的。就凭着这一个优点，在很多对动态特性要求高的场合不得不使用伺服阀，如飞机火箭的舵机控制、汽轮机调速等等。动态要求低一点的，基本上都是比例阀的天下了。一般说来，好像伺服系统都是闭环控制，比例多用于开环控制；其次比例阀类型要多，有比例压力、流量控制阀等，控制比伺服要灵活一些。从他们内部结构看，伺服阀多是零遮盖，比例阀则有一定的死区，控制精度要低，响应要慢。但从发展趋势看，特别在比例方向流量控制阀和伺服阀方面，两者性能差别逐渐在缩小，另外比例阀的成本比伺服阀要低许多，抗污染能力也强！
2X2X Software Ltd（简称2X）是一家面向快速发展的基于服务器计算架构市场的软件开发商，全球领先致力于为企业提供应用软件访问解决方案的供应商。2X在美国、德国、英国、法国、澳大利亚、日本、塞浦路斯、马耳他分别设有办事处。
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【R901382524 4WRPEH6C5B04L-3X/M/24A1德国力士乐比例阀】今日行情
力士乐高频响比例阀是比例阀中动态响应性能最接近伺服阀的一种产品，虽然频率和敏感度比不上伺服阀，但是它无零位死区、高精度、高频响、对油液的清洁度要求比伺服阀低，因此它具有更高的工作可靠性。
采用力士乐高频响比例阀时应同时采用蓄能器或增设缓冲回路以消除液压冲击，因为管路的冲击也影响着高频响比例阀的稳定响应。油路长度是否合理、管路壁厚是否合理、管路是否紧固、直接影响到管路的固有频率，从而影响着比例阀的稳定响应。
一、高频响比例阀工作原理
下面以某钢铁厂炼铁分厂炉顶料流调节阀液压控制系统采用的高频响比例控制为例来说明，基本结构如图1。
这是BOSCHRESROTH公司生产的一种直接作用滑阀式比例阀，驱动是带位置反馈和放大器的电磁铁。工作原理如图2所示，高频响比例电磁铁驱动阀芯，位移由位置传感器反馈，由内置电子线路进行阀芯的闭环控制。经计算机运算处理后执行机构动作的电气信号由放大器放大后，电磁铁线圈中就有电流通过，在电液转换器中将电气信号转换成液压信号，使比例阀主阀芯移动。一个带放大器的系统，比无放大器的系统重复精度要高得多，而精度直接与放大器的增益有关。
由图3可以看出，由实际输出的速度和位置所对应的液压信号转变成电气信号，与计算机所给的指令系统信号进行比较，得出的电气信号转换成液压信号得出油缸的输出，这个输出是个动态响应不断调整的过程。
该调节阀的输入控制信号为标准4～20mA电流，通过调节信号电流的大小控制液流的方向和流量大小。比例阀的中间位为12mA，此时阀的开度为0;12～20mA为正向开度控制（正向0～最大开度），12～4mA为反向开度控制（反向0～最大开度）。接口控制原理图见图4。
其流量输出稳态调节特性无中位死区，它允许的油液污染等级按NAS1638标准为7、8、9级，采用βx=75的过滤器就可以达到要求，它的滞
环≤0.2%，制造公差<10%，响应时间（信号变化从100%）≤25ms，温漂在ΔT=40℃时，零点位移量<1%。负载腔达80%供油压力，工作频宽和性能已达高水准的伺服阀，而成本只是伺服阀的1/3。
二、故障分析
1、阀门反应速度太慢，动态失效，原因可能是阀太脏，节流孔被堵住，不过最好不要自己拆，应该找厂家配合清洗伺服阀。
2、油路通，却无法静载启动即系统无法平衡可能是密封件失效，更换密封件即可。
3、测试时油缸出现抖动，经过调试程序时发现放大器的增益太高，适当减小放大器的增益不会对系统有影响，不过也不能太低，否则系统可能会不稳定。高频响比例控制阀的调节主要是靠放大器的调节。
4、在调试过程中，遇到油缸速度低并且有时不能驱动的现象时，排除液压系统的故障后，经查找发现是由于伺服放大器的供电线路过长、且供电线路线径过小，使得阀门在工作时供电电流增加引起线路压降增大，从而使得到放大器的驱动电压低于系统要求的规定值使阀门无法被驱动。后更换了放大器的供电电缆（由4×0.75mm2更换为4×2.5mm2的控制电缆）后问题得以解决。0811404643 4WRPEH6C3B25P-2X/G24K0/A1M
力士乐液压元件: 柱塞泵A10VSO、电磁阀4WE、溢流阀DBW、节流阀Z2S、Z2F、叶片泵PV7、齿轮泵PH2,PH4,PGF、压力继电器HED、博世放大器 阀0811、0820 、齿轮泵0510、减压阀DR、ZDR、4WREE、4WRPE等系列特价现货优势供应
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力士乐比例阀,比例流量阀 液压阀
带位置反馈的先导式比例方向阀有10通径和35通径两种规格，高工作压力350 bar，大流量3000 L/min.
特点：
先导控制二级比例方向阀；阀用于控制液流的方向和大小；
通过比例电磁铁控制；
使用电位置反馈；
主阀芯弹簧对中；
先导控制为单级比例方向阀；
内置放大器。
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