Firstofall,thankyouforbuyingoneofourmachines. WeareproducingVibratoryFinishingMachines,Vibrationappliedmachines,Precisionprocessingspecialmachineswithouraccumulatedtechnologyandthoroughqualitysystemsunderourmottothatweserveourcustomerswiththebestqualityproducts. Wewouldliketointroduce,throughthismanual,howtoproperlyusethemachine,toperformitsbestfunctioninoperationthatourdevelopmentandproductionteamhavemadewiththeirendeavors. Thismanualwillguidetheuserstounderstandtheequipment,howtouseinthebestconditions,howtoincreaseproductivity,howtomaintaintheequipmentintheverysimpleway.Foranythingthatisnotsufficientlydescribed,pleasefeelfreetocontactouroffice,thenwewillsupplywithfurtherinformationthatwecando. Wehopethisequipmentwilldoagoodroleinyourbusiness,Goodluck! FromallthemembersofJinPoongB.R.Tech. WARRANTY 1.Warratyperiodofthisequipmentis1yearor2000hourswhichevercomesfirst.andwarrantyperiodoftheelectricalpartsis6months. Thisisbasedonthenormaloperation,operator smistakeormishandlingoftheequipment,excessiveoperationbeyonditscapabilityandfailuretomaintainontimewillreleasethewarrantyobligation. 2.Inanycasethattheuserhaschangedthemachinepartsorcorrectedwithoutanyprioragreement,thiswarrantywillbeinvalid.. PAINTINGDURABILITYTESTERMACHINE MODEL : TC-15(SM-1502) I. COMPOSITIONOFTHEEQUIPMENT1.VIBRATORYTUMBLER2.SOUNDCOVER3.AUTOWATER COMPOUNDSUPPLYSYSTEM4.CONTROLUNIT II. SPECIFICATIONOFTHEEQUIPMENT 1.VIBRATORYTUMBLER Tubinteriordimension: W180mmxL530mm In-putareadimension: W130mmxL530mm LINING:HotpourPolyurethaneCasting,Thickness:15mm Motor :220Vx1Hpx3phx60Hz.(2pole) MotorR.P.M:3500 2.SOUNDCOVER L920mmxW620mmxH900mm+120mm TopdoorwithGasCylinder 3.AUTOWATER COMPOUNDSUPPLYSYSTEM Watertank,meteredtobe500ml Watertank,meteredtobe1000ml+additionofCompound200ml Watertank,meteredtobe500ml+additionofCompound20ml Compoundmeteringpump300ml/min,adjustedtosupply200mlbyatimer. Compoundmeteringpump20ml/min,adjustedtosupply20mlbyatimer. III.UTILITYREQUIREMENT 1ElectricalPower: 220Vx1Ph(20A). 2Tapwater: 4L/Hr.(Tobelinkedtothe rightsideofthe controlunitby 8mmhose.) IV.INSTALLATION Justplaceontheflatconcretefloorwithoutanyanchoring.Incasetheequipmentisnothorizontallyleveled,themassinthetumblercanmovetoaside,pleasebecareful. Pleaselink3wiresfromthemotortotheU.V.W.terminalinthecontrolbox. Pleaselink2wiresfromthemainsourceofelectricalpowertotheR.T.terminalinthebox. Pleaselinktapwatertothesupplyvalveontherightsideofthecontrolboxby8mmhose. IncaseTapwatercontainssomeforeignsubstance,pleaseinstallpre-filterbeforethishose. Pleaselinkahose(20mm)fromthehosenippleonleftsideofthecontrolboxtothemainmachine. Alittlelongerhoseisshippedwithmachine,pleasecutitoffandadjustdependingonthesiteallocation . Pleaselinkthedischargevalveontherearsideofmachinetothelaboratorydischargepipeline. Pleaseleavethedischargevalvealwaysopenexceptforthemaintenance. Acompoundcontainerneedstobeplacedintheroomunderthecontrolbox. Pleaseremovethetoplidandplacethecontainerintheroomandputaseparatelidpre-drilledon3places,1bigholeinthecenterand2smallholesontherightandleft. Onthecenterhole,pleaseplacealevelsensorwhichemitalarmwhenthereisnotenoughcompoundinthecontainer,andontherightandleftholesinsert2hosesthatcomefromthemeteringpumps. V.OPERATION Supplythecontrolboxwithpower(puttheBreakerswitchON,putthedisconnectswitchON)andputtheselectorswitchON,thenyouwillhavelightonthePowerlamp. Fillthevibratorytumblerwithmedia15L(11.25LofConeand3.75LofPyramid). PuttheModetoManuandpushonStart.Ifthemassturnsfromfronttoback,themotordirectioniscorrect.Incaseitturnsintheoppositedirectionpleasecorrectbychangingthewire. 1. PREPARATIONCOURSEThemediacontainssomeflashesandburrs.Thiscourseis,priortothemaincourseoftesting, toconditionthemediabytumblingtotherightpurposeofthetesting. Firstofall,putMODEtoManuandpushonPREWATER-1,then500mltankwillbefilledwithwater. Plspushononlyonce,ifyoupushontwiceitwillbestopped.O Onceitisfull,itwillbeautomaticallydisconnected.Whenthewaterisevacuated,thetank isautomaticallyrefilled,thereforefromnexttime,thereisnoneedtoputtoManuandfillagain.. Setthetimer4hoursor10hoursasrequiredbyyourcompany(currentlydesignatedtobe10hours). PutModetoPREandpushonStartthenthetumblerwillstarttorunand2000mlofwaterwillbesuppliedautomatically.(4timesof500ml) Atthetimeofstart,2000mlwillbesuppliedand500mlwillbesuppliedevery30min.automatically. Thetankalwayskeepswater500ml.andsupplieswhenitisrequired. 2